Built for food can coating line. Manufactured and installed by Combustion & Gas Burner Services (PTY) LTD 2025

2200 Liter HFO Tank with Specially Designed Electric Heater Controlled via a Phase Angle Thyristor Control 4-20mA input for energy saving at 80 Deg. C plus electric heat tracing and thermal insulation to provide proper efficient atomization on HFO Burner and also to prevent burner nozzle from clogging up.

At Gasburn Combustion & Heating Systems, we successfully delivered a turnkey heating solution designed to meet a wide variety of industrial applications. This project showcased our ability to design, manufacture, and install custom-built ovens, furnaces, kilns, and process control systems that achieve maximum efficiency and safety.

PROJECT SCOPE

The turnkey project included:

Industrial Ovens (0°C – 500°C)

• Batch curing and baking ovens with integrated afterburners.
• Continuous conveyor ovens for high-volume throughput.
• Powder coating ovens designed for uniform and efficient curing.

High-Temperature Furnaces (500°C – 1400°C)

• Top Hat & Bogey Furnaces for heat treatment, annealing, and stress relieving.

Additional Equipment Installed

• Kilns for specialised thermal processing.
• Industrial incinerators for safe waste disposal.
• Galvanizing plant heating systems with full control integration.
• Portable burner trolley systems for flexible on-site operations.
• Ladle heaters with hydraulic hood lifting for safe handling.
• In-line heaters for continuous process heating.

Control Systems

• Custom-built control panels designed with CAD wiring diagrams.
• PLC automation for precise temperature and process control.

Project Management & Delivery

• Complete Gantt chart milestone planning for clear timelines.
• Data pack handover including compliance documentation and technical drawings.
• Installed and commissioned by our certified technicians, ensuring full compliance with SANS safety standards.

Outcome & Client Benefits

✔️ Delivered a fully operational turnkey heating system tailored to the client’s production needs.
✔️ Improved energy efficiency and reduced downtime.
✔️ Ensured safety, compliance, and reliability across all equipment.
✔️ Demonstrated Gasburn’s 75+ years of combined expertise in the thermo-processing industry.

Electrical Heater – convection, radiation, forced air or combinations thereof (From 0 to 1400 Deg. C)
 Re-Circulating or Stirring Fans designed to suit each specific application
Control Panel – contactor, SSR or Phase Angle Thyristor control 4-20mA with PLC
 Field Cabling from Panel to heaters/fans etc
Factory Bench Tested
Installation and Commissioning
All of the above according to the OHSACT and Electrical COC’S given on request
Project Management with Gantt Chart for milestone planning and completion and Data Pack

Heat Chambers to house burner
Burner and burner control/safety equipment – excess air or on ratio
Gas and Air Pipe Train – painted and pressure tested according to spec.
Combustion Fan – specified to suit application
Burner Management/Control Panel – on/off, heat/cool or 4-20mA with PLC interface
Main Supply Piping – painted with pressure test certificate
Field Cabling
Factory Bench Tested
Installation and Commissioning
All of the above according to SANS329:2008 (Act No. 85 OHSACT 1993)
Project Management with Gantt Chart for milestone planning and completion and Data Pack