011 968 9976/7/8 gasburn@mweb.co.za

Our Services

There’s no Job too big or too small for us to take on.

Turnkey Projects & EPC Solutions

We deliver complete Turnkey and EPC projects for industrial combustion and electric heating systems. Whether you are upgrading an existing system or commissioning a new greenfield project, we provide end-to-end solutions that ensure safety, efficiency, and compliance.

Combustion Services

We specialise in upgrading, repairing, and modernising combustion systems to restore optimal performance, improve safety, and extend equipment life.

Safety Audits

Safety is always our top priority. Our annual safety audit program is designed to ensure that all combustion and equipment systems meet the highest standards of compliance, performance, and reliability.

Turnkey Project & EPC Solutions

What we offer
  • EPC Turnkey Projects – We take full responsibility for the engineering design, equipment procurement, and construction of your combustion and electric heating systems. This single-point accountability simplifies project delivery and ensures quality at every stage.

  • Standard Turnkey Projects – From start to finish, we handle all aspects of the project so that when the system is handed over, it is fully operational and ready for use.

Our Turnkey capabilities
  • Design, supply, and installation of burners, boilers, and heating systems

  • Pipe reticulation, insulation, and full construction services

  • PLC and HMI system integration for advanced control and monitoring

  • Installation and maintenance of automation and safety systems

  • Training and handover for operators and technical teams

PLC & automation expertise

Automation is a critical part of modern combustion and gas systems. We specialise in the design, installation, and servicing of PLC (Programmable Logic Controller) and HMI (Human Machine Interface) systems, which provide:

  • Real-time process monitoring and control

  • Predictive maintenance to reduce downtime and extend equipment lifespan

  • Improved safety through automatic shutdowns and leak detection

  • Optimised efficiency with precision temperature and fuel control

  • Data analytics and reporting for smarter decision-making

  • Flexibility to adapt to changing production needs

Our PLC systems are built for industrial environments – robust, reliable, and capable of handling complex processes such as gas distribution, pipeline monitoring, pressure regulation, and combustion safety management.

 

Why Choose our turnkey solutions?
  • One Contractor, One Responsibility – We manage every detail, giving you peace of mind.

  • Improved Efficiency & Safety – State-of-the-art controls and systems to meet modern standards.

  • Cost & Energy Savings – Optimised systems that reduce waste and lower emissions.

  • Ready-to-Run Systems – Complete handover with training and documentation.

With Combustion and Gas Burner Services (Pty) Ltd, you can trust that every aspect of your combustion project is handled with the highest level of expertise and commitment to safe, efficient operations.

 

Combustion services

What we offer

Over time, combustion systems naturally experience wear and reduced efficiency. Ageing components, outdated controls, and poor air-to-fuel ratios can lead to higher fuel consumption, costly downtime, and inconsistent performance. At Combustion and Gas Burner Services (Pty) Ltd, we specialise in upgrading, repairing, and modernising combustion systems to restore optimal performance, improve safety, and extend equipment life.

Our expert team provides tailored solutions to address issues such as:

  • Malfunctions causing production loss

  • Obsolete or hard-to-source components

  • Poor combustion efficiency and excessive fuel costs

  • Insufficient heating performance

  • Systems that no longer meet compliance standards

Our Process

1. Problem Investigation
We start with a detailed site assessment and consultation with your technical team to identify faults, inefficiencies, and improvement opportunities.

2. System Diagnosis & Assessment
Our technicians review all aspects of your system, including:

  • Burner design, ignition, and air-fuel ratio control

  • Fuel type, supply, and flow conditions

  • Operating conditions (temperature, pressure, excess air)

  • Heat transfer and energy efficiency

  • Emissions output and compliance with environmental regulations

  • Instrumentation and control system functionality

3. Inspection & Analysis
We perform full visual inspections of burners, chambers, heat exchangers, chimneys, and control systems to identify wear, corrosion, or inefficiencies. Data from sensors and logs is analysed to highlight patterns, risks, and hidden faults.

4. Tailored Upgrade & Repair Solutions
Based on our findings, we deliver a customised plan that may include:

  • Burner and control system refurbishments

  • Replacement of outdated or faulty components

  • Reprogramming and optimisation of PLC and automation systems

  • Emission reduction measures

  • Performance upgrades for efficiency and reliability

The Result

Your combustion system operates like new — safer, cleaner, more reliable, and optimised for maximum efficiency. With our comprehensive modernisation services, you reduce operational costs, extend the life of your equipment, and achieve consistent performance well into the future.

Safety audits

regulations

At Combustion and Gas Burner Services (Pty) Ltd, safety is always our top priority. Our annual safety audit program is designed to ensure that all combustion and equipment systems meet the highest standards of compliance, performance, and reliability.

We conduct audits in line with key South African safety and regulatory requirements, including:

  • SAGA SANS 329:2008

  • SANS 347

  • SANS 10142-1

  • Occupational Health and Safety Act (Act 85 of 1993)

what we do

Our qualified safety managers carry out detailed on-site inspections to:

  • Verify that your combustion equipment meets compliance standards

  • Identify potential hazards, risks, or non-compliance issues

  • Detect mechanical, operational, or safety deficiencies

  • Assess the adequacy of operator training and safety procedures

  • Recommend corrective actions for safe, efficient operation

Following the audit, we provide a comprehensive report outlining our findings along with clear recommendations to bring systems into full compliance. This report can be used as a practical reference for operational staff, maintenance planning, or supporting documentation for compliance records.

benefits of safety audits
  • Improved equipment performance and reliability

  • Reduced operational risks and workplace incidents

  • Early detection of wear, damage, or faulty components

  • Extended equipment lifespan through proactive maintenance

  • Assurance of compliance with legal and industry standards

With our safety audits, you can operate with confidence knowing that your combustion systems are safe, compliant, and performing at their best — helping you prevent costly downtime and avoid unexpected incidents.

Oil & gas maintenance agreements (SLA)

Introduction

In the combustion industry, reliable maintenance is essential to ensure the smooth operation, safety, and longevity of critical equipment. At Combustion and Gas Burner Services (Pty) Ltd, our Service Level Agreements (SLA) are designed to give you peace of mind with predictable costs, proactive care, and expert servicing for your oil and gas systems.

benefits of our maintenance agreement

1. Cost Predictability
Plan ahead with fixed monthly or annual payments that make budgeting simple and transparent. No unexpected maintenance costs or surprise repairs.

2. Comprehensive Coverage
Our agreements include key components of combustion and gas equipment, such as pumps, valves, electrical systems, and critical burner parts. This reduces the risk of sudden breakdowns and costly downtime.

3. Scheduled Maintenance & Inspections
We carry out regular inspections, cleaning, and servicing to keep your equipment operating at peak performance. Preventative maintenance reduces the likelihood of major failures and production interruptions.

4. Timely Repairs & Replacements
Any faulty components identified during inspections are repaired or replaced promptly, ensuring minimal downtime and continuous operation.

5. Expert Technicians
Our highly trained team understands the specific requirements of industrial oil and gas systems. Their expertise ensures problems are diagnosed quickly and resolved effectively.

6. Safety & Compliance
Routine inspections and servicing help ensure your equipment complies with industry standards and safety regulations, keeping your operations safe and legally compliant.

7. Extended Equipment Lifespan
Proper care and preventative servicing help reduce wear and tear, protecting your investment and prolonging the life of your combustion equipment.

8. Priority Service
Clients with maintenance agreements receive priority support for emergency call-outs and urgent repairs, so your operations are never left waiting.

start up and commissioning services

what we do

At Combustion and Gas Burner Services Pty Ltd, we understand that the success of any combustion system begins with proper installation and commissioning. Our team of certified service engineers, support specialists, and expert technicians are trained to the latest industry standards and equipped to meet strict emissions and safety requirements.

We provide on-site installation supervision, start-up, and commissioning services to help you avoid costly mistakes that could affect performance, efficiency, and safety in the future.

general maintenance and service

Our comprehensive service covers all aspects of combustion system performance:

  • Installations – Burners, valves, pumps, and all key components installed to manufacturer standards.

  • Burner Tune-Ups – Fine-tuning burners for maximum efficiency.

  • Safety Interlock Checks – Verifying correct functionality of safety mechanisms.

  • Troubleshooting – Rapid fault detection and rectification.

  • Refractory Work – Maintenance of refractory linings in furnaces and boilers.

  • Emergency Breakdown Service – 24/7 rapid response to critical failures.

  • Emissions Testing – Ensuring compliance with emissions regulations.

  • Pumps & HVAC – Inspection and maintenance for industrial/commercial pump and HVAC systems.

  • Filter & Valve Care – Cleaning/replacement of air and fuel filters, inspection of combustion control valves, gas equipment seats, and diaphragms.

  • Ignition & Pilot Maintenance – Decontamination and servicing of pilot orifice assemblies, ignition sources, and main burners.

  • Re-Commissioning – Full re-commissioning of burners/furnaces for optimum performance.

  • Safety & Electrical Testing – Full safety device testing, control circuit inspections, thermal imaging, and electrical consumption monitoring.

  • Gas Integrity Testing – Leak testing, burner stability tests, oxygen/CO checks, and flue gas analysis.

  • Performance Recording – Full documentation of operational conditions, safety settings, and production requirements.

manufacturing quality inspections

To ensure reliability and safety, our team carries out strict quality inspections at every stage:

  • Pre-production inspection

  • During-production inspection

  • Final random inspection

combustion safety services

Safety is at the heart of everything we do. We provide:

    • End-user and OEM safety training

    • Full safety audits and compliance checks

    • Certificate of Conformity (CoC) maintenance

    • 24-hour emergency assistance & field service

    • Problem analysis for restricted equipment capacity

    • Preventative maintenance programs

    • Installation, commissioning & upgrades

    • Spare parts and replacement support

    • Industrial combustion or electrical heating tune-ups

    • Combustion and equipment surveys

    • Remote and on-site troubleshooting, diagnostics, and training

burner services

The lifespan and reliability of burners depend on the fuel type, operational environment, and maintenance schedule. We provide service and re-commissioning plans tailored to all burner types:

  • Heavy Oil Burners – Service every 4–5 months; lifespan up to 15 years with proper care.

  • Light Oil Burners – Service every 5–6 months; lifespan up to 15 years with proper care.

  • Gas Burners – Including natural gas, CNG, LNG, LPG, protein gas, biogas, Egoli gas, and CO gas. Service every 6–12 months; lifespan up to 20 years with regular maintenance.

Proper, scheduled maintenance ensures that your combustion systems:

    • Operate safely and efficiently

    • Achieve maximum energy savings

    • Meet compliance requirements

    • Deliver a long service life

Training

what we do

At Combustion and Gas Burner Services Pty Ltd, we believe that excellence starts with knowledge. That’s why we offer comprehensive operations and maintenance training programs designed to equip your employees with the skills they need to run combustion systems safely, efficiently, and effectively.

From facility-based sessions to multi-day, on-site training, our programs are tailored to meet your operational needs. By empowering your team with practical knowledge, we help ensure that your equipment performs at its best—reducing downtime, minimizing costly repairs, and enhancing overall productivity.

With our training, your staff will learn how to:

  • Recognize and address potential problems early

  • Prevent unnecessary repairs and production losses

  • Operate equipment with greater efficiency and confidence

And because we’re committed to long-term support, we’re here whenever you need us—that’s our promise.

key benefits
  • Improved Safety – Employees gain the knowledge and skills to operate combustion systems safely, reducing the risk of accidents and injuries.

  • Reduced Downtime – Staff can identify and resolve issues quickly, keeping operations running smoothly.

  • Extended Equipment Life – Proper handling and maintenance reduce wear and prolong the lifespan of your equipment.

  • Enhanced Compliance – Training ensures employees understand and follow relevant regulations and standards, lowering the risk of penalties.

  • Increased Confidence – Well-trained employees perform their tasks more effectively, boosting team confidence and performance.

  • Ongoing Value – Training provides long-term benefits that continue to deliver savings and efficiencies year after year.

Why Choose US

Experienced Technicians

A skilled team with years of hands-on experience across multiple burner brands, electrical heating systems and fuel types

Safety First

Strict compliance with SANS standards and industry best practices to ensure safe operations.

Trusted Partnership

Strong relationships with leading burner manufacturers and suppliers.

We’re here to help with your industrial combustion & gas burner needs

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